Power tool charger manufacturer / OEM charging solution
Custom Charging Solutions for Power Tool Manufacturers
- 12V–60V Power Tool Platforms
- Charger + Battery + Adapter System Matching
- Global Certifications Support (UL / CE / FCC)
Why Power Tool Manufacturers Choose Us
Built for Power Tool Platforms, Not Generic Chargers
Industry pain points
- Incompatible charger → Short battery life
- High temperature operating conditions → Unstable charging efficiency
- Multiple models in parallel → project complexity and high communication costs
- Overseas certification → repeated revisions, delayed launch
Charging Curve Customization
We are not a ‘fixed solution’, but a customized charging logic based on your battery type and usage scenario:
Charging Curve Customization
- CC / CV
- Multi-stage charging
- Fast charge + trickle charge
- Temperature-dependent charging
The value we bring to you
- Extend battery cycle life by 15–30%
- Reduce the risk of bulging and overcharging
- Enhance the fast charging experience without sacrificing safety
Protection Logic Programming
Aim at real working conditions, not laboratory environment
- NTC / thermal sensor integration
- Adjust charging current based on dynamic temperature feedback
- Automatic current reduction/charging suspension at high temperature
- PCB heat dissipation path optimization
- Shell ventilation and material selection
Applicable scenarios
- Middle East / Australia
- Construction / Industrial tools
Protection Logic Programming
We define different security policy levels for different brands:
- Over-voltage Protection (OVP)
- Over-current Protection (OCP)
- Over-temperature Protection (OTP)
- Short-circuit Protection (SCP)
- Reverse polarity protection
The protection logic can be “customized at the policy level” according to your brand’s security standards
OEM & ODM Services for Power Tool Brands
Electrical & Mechanical Engineering
·Charger & battery interface definition
·Connector & pin layout design
·Housing & thermal structure optimization
Platform-based Development
·18V / 20V / 36V / 48V / 60V platform design ·Multiple models share a core architecture, reducing development costs
Certification Support
·UL / ETL (North America)
·CE / LVD / EMC (EU)
·FCC / RoHS / DOE
OEM Case Studies for Power Tool Manufacturers
20V Cordless Drill Brand (USA)
Project background: An American mid-range power tool brand, specializing in DIY and light construction
Project Challenges:
- The original charger overheated, leading to a surge of negative reviews
- The demand for fast charging conflicts with battery life
Solution:
- The original charger overheated, leading to a surge of negative reviews
- The demand for fast charging conflicts with battery life
Achievement:
- The battery life has been improved by approximately 25%
- The customer complaint rate has decreased by 40%
- Successfully obtained UL certification and entered the Home Improvement channel
36V Garden Tool Manufacturer (EU)
Project background: European garden tool brand, products used in outdoor high-temperature environments
Project Challenges:
- High temperatures in summer lead to charging interruptions
- EU energy efficiency and CE certification requirements are stringent
Solution:
- Special temperature control algorithm for high-temperature environments
- High-efficiency power supply solution to reduce heat generation
- EU plug and energy efficiency rating customization
Achievement:
- The charging stability has been significantly improved in summer
- CE / RoHS one-time pass
- Annual framework order cooperation
OEM Project Workflow
1️⃣ Requirement analysis (tool + battery platform)
2️⃣ Charging logic & electrical design
3️⃣ Sample & validation testing
4️⃣ Certification support
5️⃣ Mass production & lifecycle support
Talk to engineers who understand charging systems — not just sales.
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DIRECTOR
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CFO